Manufacturing Execution Systems (MES) are becoming ubiquitous in the industry, yet a new report by Rockwell Automation reveals that only 23% of manufacturers have fully integrated these systems across their operations. With 93% of manufacturers implementing MES in at least one facility, the challenge now lies in scaling these systems to achieve enterprise-wide performance and integration.
What Happened
Rockwell Automation released its report titled "Scaling MES Across the Enterprise," based on insights from 1,560 decision-makers in manufacturing and industrial operations across 17 countries. The findings highlight that while MES adoption is widespread, only 28% of manufacturers have deployed it enterprise-wide. Full integration with Enterprise Resource Planning (ERP), Product Lifecycle Management (PLM), and operational technology systems is even less common, with only 23% achieving this level of integration.
Integration emerges as both a top priority and a significant obstacle, with 44% of manufacturers listing it as their primary MES buying requirement. However, 33% of respondents also cite integration as their biggest modernization challenge. The report further notes a growing ambition to incorporate AI, with expectations that 42% of processes will be AI-supported within the next year and 54% by 2030. Yet, 43% of manufacturers admit they are not effectively utilizing the data required for AI implementation.
Security and compliance have also risen in importance, becoming the second-highest MES buying requirement as 46% of manufacturers experienced cyber incidents in the past year.
What This Means for Your Business
For AECM professionals and government contractors, the report underscores the importance of prioritizing MES integration to enhance operational efficiency and competitiveness. As manufacturers continue to invest in MES technology, the ability to scale these systems across multiple facilities will be crucial for realizing their full potential.
The lag in full integration presents opportunities for AECM firms to offer solutions that address these integration challenges, particularly in areas like data utilization and cybersecurity. Firms that can provide comprehensive integration services and robust security measures will be well-positioned to win contracts in this evolving landscape.
Furthermore, the report highlights potential federal funding opportunities for projects that enhance digital transformation and cybersecurity resilience. Companies that align their services with these areas may find increased demand from manufacturers looking to modernize their operations.
What US Operators Should Watch
US operators should keep an eye on upcoming procurement opportunities related to MES integration and digital transformation initiatives. The increasing focus on AI integration and cybersecurity presents potential bidding opportunities for firms that can offer innovative solutions in these areas.
Additionally, manufacturers must prepare for federal regulations and compliance audits, particularly those related to cybersecurity. Staying informed of deadlines for compliance requirements such as CMMC and NIST guidelines will be essential for maintaining competitiveness and securing government contracts.
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Source: http://www.ManufacturingTomorrow.com/news/2026/07/14/93-of-manufacturers-have-mes-but-only-23-have-fully-integrated-it-new-rockwell-automation-report-finds-/27900. Read the original story ->
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